Kosova · Priştine · 2022

Kosovo Pristina — Fibreglass Minaret Formwork Export

Fibreglass minaret formwork modules produced for Kosovo, in the workshop
Fibreglass minaret formwork modules produced for Kosovo, in the workshop

In brief

The fibreglass minaret formwork needed for a mosque under construction in Pristina, Kosovo was produced in the Zahan İnşaat workshop and shipped in 2022. The set comprises tapering shaft modules, a muqarnas şerefe (balcony) ring and the transition-block pieces. The moulds are braced with steel frames and finished with a gel-coated fibreglass face.

Face
Gel-coated fibreglass
Frame
Steel section
Scope
Fibreglass minaret formwork set
Shipped
2022
Location
Pristina / Kosovo
Components
Shaft modules, şerefe ring, transition block
Service line
Minaret Formwork

A congregation abroad wanting a minaret can go two ways: have a local contractor build it and accept the risk of never quite reaching the classical proportion, or import the formwork from Türkiye and cast in place. The second is both cheaper and more dependable in its result.

The set we produced for the mosque in Pristina does exactly that: shaft modules, a muqarnas şerefe ring and the transition block. When the formwork arrives on site the local crew only has to do the reinforcement and the concrete; proportion and ornament are already in the mould.

Why fibreglass minaret formwork?

Against steel and timber formwork, fibreglass has three clear advantages:

  • Surface quality — the gel coat gives concrete smooth enough to need no render.
  • Complex geometry — muqarnas, flute and chamfer negatives can be worked into the shell; in steel this is only possible by assembling parts.
  • Weight — lighter than steel formwork of the same geometry, and divisible into modules that can be handled by hand on site.

Preparing for shipment

Export formwork is numbered in assembly order and loaded into the container in that order. Shell faces are separated so they cannot touch; a scratch in the gel coat transfers as a mark onto the concrete at the first pour. An assembly drawing and a pour sequence go out with the set.

Site photographs

12 frames. Tap a photograph to enlarge it.

Fibreglass minaret formwork modules produced for Kosovo, in the workshop
Inner face of the tapering shaft mould — gel-coated fibreglass shell
Steel-framed shaft formwork modules, ready for assembly
Muqarnas negatives in the şerefe ring mould
Formwork parts laid out on the workshop floor
Close view of the transition-block mould
Connection flanges and bolt holes on the shaft modules
General view of the formwork set before shipment
Gloss of the fibreglass shell face — gel coat detail
Steel supporting frame of the şerefe mould
Trial assembly of the formwork in the workshop
Formwork modules stacked for shipment

Frequently asked questions about this project

Do you ship minaret formwork abroad?

Yes. We have shipped complete formwork sets to Kosovo and Guinea, and produced finials and design work for Australia and Germany. An assembly drawing and pour sequence go out with the set, and where needed we send a foreman to site for the first stage.

Can we use the formwork with our own crew?

Yes — it is designed for exactly that. The modules are light enough to handle by hand and the joints are bolted. A crew that knows reinforcement and concrete can work the formwork from the assembly drawing. We provide remote support through the first stage.

How many times can the formwork be used?

A maintained gel-coated fibreglass mould gives dozens of pours. What decides it is not damaging the face during striking and applying the release agent correctly after every pour.

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